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The journey begins with preparing the rich coconut filling that defines a Bounty bar. Coconut sheets are flattened and divided by conveyor belts and specialized tools, ensuring each long strip remains separate and doesn't stick together. Once the coconut sheet is ready, it is combined with a secret blend of ingredients, with added condensed milk for sweetness and richness.
Next, the coconut strips are carefully coated with smooth, melted chocolate. Skilled operators monitor every step, especially during the chocolate dipping process, to guarantee quality and consistency. After coating, the bars are cooled in controlled environments, allowing the chocolate to set firmly and adhere properly to the filling.